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Cutback Bitumens (liquid Bitumens) are Bitumens that are dissolved in a petroleum solvent (cutter). Typical solvents include naptha (gasoline) and kerosene. The type of solvent controls the curing time of the cutback and thus when it will obtain its ultimate strength. Rapid curing cutbacks use naptha (gasoline) while medium curing cutbacks use kerosene. The amount of cutter affects the viscosity of the cutback Bitumen. The higher the cutter content, the lower the viscosity and the more fluid it will be. 

The advantage cutbacks have over emulsions is a much higher residual Bitumen percent, typically over 80 percent. This compares with just over 65 percent for Bitumen emulsions. The result is more Bitumen cement left on the roadway after curing, for the same volume of binder applied.

Cutback Classification

Cutbacks are divided into two classifications, Rapid-Curing (RC) and Medium-Curing (MC)
depending on the solvent used. They are further defined by a number which indicates the minimum kinematic viscosity (fluidity) of the cutback. The lower the number, the more fluid the cutback is.

Grades & Properties

  Grade  Curing Speed   Viscosity    Penetration of Residue
MC 30  Medium 30-60  120- 150
MC 70 Medium 70-140  120 -150
MC 250  Medium 250- 500 120 -150
MC 800          Medium               800- 1600            120- 150
MC 3000  Medium 3000- 6000  120- 150
RC 70 Rapid 70-140    80- 120
RC 250 Rapid 250-500   80- 120
RC 800 Rapid 800- 1600    80- 120
RC 3000  Rapid 3000- 6000    80- 120

* Kinematic Viscosity  at 140 deg F ( 60 deg C), in Centistokes , Penetration of Residue at 77 deg F (25 deg C) , 100 grams, 5 seconds.

Detailed Specifications

Medium Curing Cut Back Bitumen MC30

Properties                                        Range            Standard
 
Kinemalic 1 viscosity at 60°C, eSt    30 /60               ASTM D2170
Flash Point (Tag Open-Cup),°C        38 / -                 ASTM D1310
Distillate test  :  
Distillate, percent by Volume of total Distillate to 360°C   
To 190°C                                        - / 15                 ASTM D402
To 225°C                                        20 / 60              ASTM D402
To 260°C                                        50 / 90              ASTM D402
To 316°C                                        80 / 100             ASTM D402
Residue from distillation to 360°C, percent volume by different  
Test on residue from distillation        50 / - 
Penetration at 25°C,100g, 5 sec.  
Ductility 3 at 25°C, cm                   120 / 250           ASTM D402 / ASTM D5
Solubility in trichloroethylene,         100 / -               ASTM D402 / ASTM D113
Water, percent volume                   99.0 / -              ASTM D402 / ASTM D2024
Water, percent volume                  - / 0.2                 ASTM D95

Medium Curing Cut Back Bitumen MC70

Properties                                            Range          Standard

Kinemalic 1 viscosity at 60°C, eSt         70 /140         ASTM D2170
Flash Point (Tag Open-Cup),°C             38 / -             ASTM D1310
Distillate test  :  
Distillate, percent by Volume of total Distillate to 360°C   
To 190°C                                           - / 10               ASTM D402
To 225°C                                           20 / 55            ASTM D402
To 260°C                                           40 / 80            ASTM D402
To 316°C                                           75 / 95            ASTM D402
Residue from distillation to 360°C, percent volume by different  
Test on residue from distillation            55 / - 
Penetration at 25°C,100g, 5 sec.  
Ductility 3 at 25°C, cm                        120 / 250        ASTM D402 / ASTM D5
Solubility in trichloroethylene,              100 / -            ASTM D402 / ASTM D113
Water, percent volume                         99.0 / -          ASTM D402 / ASTM D2024
Water, percent volume                        - / 0.2             ASTM D95

Medium Curing Cutback MC3000

                       Properties                                                                  Min         Max 
Kinematic viscosity at 600C (140 0F), centistrokes,                                3000         6000 
Flash point (Tag. Open Cup), [0C (0F)]                                                   66(150)      … 
Water percent                                                                                       …           0.2 
 Distillation test:   
Distillate percentage by volume of total distillates to 260 0C (500 0F)         0             15 
Distillate percentage by volume of total distillates to 316 0C (600 0F)        15           75 
Residue from distillation to 360 0C (680 0F) percent volume by difference   80 … 
Test on residue from distillation:   
Viscosity at 600C, (1400F), P or                                                            300        1200 
Penetration, 100g, 5sec, at 250C (770F), [dmm]                                     120         250 
Ductility, 5cm/min,  at 250C (770F), cm or                                             100          … 
Ductility at 15.50C (600F), cm (See “Note 1”)                                         100          … 
Solubility in Trichloroethylene, percent by weight, [%]                              99            … 
Spot test: (see ‘’Note’’)  
Standard naphtha                                                                             Negative   Negative
Naphtha-xylene solvent, percent xylene                                              Negative   Negative
Heptane-xylene solvent, percent xylene                                              Negative   Negative

Sampling and Testing Standards for Cut Back Bitumen
 
Type   o f   T e s t                           Standards 
                                             AASHTO          ASTM 
Sampling                                T40                   D140 
Kinematic Viscosity                T201                 D2170 
Flash point                             T79                   D1310 
Water                                     T55                  D95 
Distillation                              T78                   D402 
Penetration                             T49                  D5 
Ductility                                  T51                  D113 
Solubility in trichloroethylene    T44                  D2042 
Spot test                                T102                        

 
   
   
   
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